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Comprehensive mining machine safety technical measures

November 26, 2021

1. The driver of the roadheader must undergo special training and pass the examination and pass the certificate.

2. The roadheader must be equipped with an electrical control loop switch that is only open and closed with special tools. The special tools must be kept by a full-time driver. The driver must disconnect the power switch on the roadheader when leaving the console.

3. On the non-operating side, a button that can be stopped urgently must be installed.

4. The roadheader must be equipped with front and tail lights.

5. All electrical and hydraulic protection devices of the roadheader must be kept complete, sensitive and feasible.

6. It is strictly forbidden to open the device when the gas is over-limit or the ventilation is poor.

7. Before starting the roadheader, an alarm must be issued 3 minutes in advance, and the roadheader can only be started when there is no one in front of the blade and near the cutting arm.

8. It is not allowed to start with load, and it is not allowed to run over load.

9. Ensure that the cut bottom plate is flat.

10. When the cutting head is lowered to the bottom position, the blade must be lowered or stopped to prevent the paws and the cutting arm from interfering with each other.

11. When walking, pay attention to clearing the floating coal on both sides of the body to prevent the height of the body and reduce the height of the section.

12. When starting up, you must turn on the cooling spray in time. It is forbidden to turn on the cooling spray.

13. The driver must control the cut surface of the roadway to prevent cutting and cutting.

14. There are special personnel to monitor cables and water pipes, and must not withstand tensions other than their own weight to prevent cables, water pipes from pulling off, pulling and being crushed.

15. The internal and external spray must be used when the roadheader is working. The internal spray water pressure should not be less than 3Mpa, and the external spray water pressure should not be less than 1.5Mpa.

16. When repairing the roadheader, other personnel are strictly prohibited from staying or working under the cutting arm and the transfer bridge.

17. Operate in strict accordance with the operating procedures. Check the mechanical status before starting the machine. Pay attention to the operation during cutting. If the fault is found, stop it immediately.

18. Before cutting, test the cutting head and the teeth, and check the mechanical wear and the missing picks at any time, and replace them in time.

19. The oil pump is not allowed to cut coal for less than 1 minute. No water cooling or dust-free measures are allowed.

20. Before the operation, it is necessary to check the power on condition and whether the communication signal is sensitive and reliable.

21. Before the main unit is turned on, the working signal must be issued first, and the machine should be checked for abnormal sound. The important parts must be inspected in time. The humidity of the motor reducer does not exceed 75 °C.

22. When inspecting the slipper, the shovel, the claws, etc., the cutting head must be lifted up and ground with a mallet to cut off the power supply and work under the safety condition.

23. When the roadheader stops working, overhauls, and shifts, the head of the roadheader must be grounded, and the power switch on the roadheader and the disconnector of the magnetic starter must be disconnected. Transport the coal (rock) of the scraper conveyor and the transfer machine clean.

24. Temporary shutdown in the shift. The driver must not leave the post without breaking the electrical control loop switch.

25, all personnel love, protect all kinds of equipment, and it is strictly forbidden to pull hard.

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